Optimum Mechanical Properties are assured by first selecting the
best advanced formula polymer and then meticulously controlling
vacuum, heat, temperature, pressure and duration of each step. The
benefit of this process is likened to annealing steel – producing parts
with highest mechanical properties with no built-in stresses. Our
AFP3100 offers Izod Impact Strength of 2.10 ft-lb/in. This is unattainable
with traditional room temperature methods. Flexural modulus, tensile
strength, elongation, heat deflection, and other properties are also
maximized with QuantumCast™.
Void-free Castings are a predictable result of the QuantumCast™ process.
This is assured with the proprietary vacuum differential fill
method and the subsequent heat and pressure cure. In contrast, conventional
RTV molding is performed at ambient temperature and pressure
where bubbles and voids are often an unwelcome byproduct of the
process.
Net Shape Master Patterns are a unique advantage of the Quantum-
Cast™ process. Net shape patterns are not scaled to accommodate
shrink like that of the traditional RTV molding process. Net shape
master patterns may be used as exact form and fit models to verify
critical fit prior to the casting process. The conventional RTV approach
utilizes master patterns that have been scaled up to accommodate for
shrink during the curing process making the pattern unsuitable for fit
verification.
Micro-welded Inserts were developed at Solid Concepts as an answer
to our customers’ requirement for extremely strong bonding for
threaded inserts. This proprietary bonding is offered exclusively in
QuantumCast™. Our torque test results demonstrated that the Microwelded
inserts were on average 50 to 100% stronger than bonded
inserts and over 100% stronger than heat staked inserts.
Expert Project Engineers from Solid Concepts aide in the selection of
technology and the right materials for your project. Our project engineers
are degreed engineers and have industry design experience. Our
intimate knowledge of rapid prototyping technology and our highly efficient
production facilities enable us to produce high-quality prototypes
and ensure fast delivery. |