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Net Shape Master Pattern Guide

Layer
Thickness
Lead Time Tolerance Cost Master Modification Strengths Envelop
(X x Y x Z)
Limitations
SLA Standard/
SLA Premium
0.005 - 0.007" 2-4 Days ♦♦ $$ Limited Quick turn-around, cost-effective, good accuracy for detail and undercuts Unlimited Less accurate than CNC, limited modification
HDSL 0.005" 2-5 Days ♦♦♦♦ $$$ Limited Quickest for small master patterns, excellent accuracy and quality 25"x29"x21" Limited modification
PolyJet/
PolyJet HD
0.0003 - 0.0006" 1-3 Days ♦♦♦ $$$ Limited Excellent for small detailed parts, best accuracy, quick turn-around 2"x5"x3" optimium
19"x15"x79" max
Higher expense for large parts
CNC Subtractive Process 3-10 Days ♦♦♦♦ $$$$ Yes Reusable master pattern, ideal for high-volume parts requiring tight accuracy Unlimited Higher expense and turn-around

This table is provided as a general guide. Your specific project may vary depending on the size of parts produced, geometries, materials, and other variables. A project engineer is available to assist you in determining the best technology for your application.

Please contact us with any questions regarding our Quantum Cast - Next Generation of Cast Urethane Products

  • SolidView
    SolidView® software allows you to view, rotate, measure and communicate design intent with non-CAD users—starting with our free 3D CAD viewer—SolidView/Lite.
  • Prototypes
    PolyJet™ & SLA® provide accurate concept models and master patterns in record time. Complete in-house finishing capability for production-like prototypes.
  • SLS & DMLS
    SLS® produces rugged Nylon 11 and Nylon 12 prototype and production parts. DMLS utilizes metal and alloy materials to create strong metal parts without tooling.
  • FDM
    FDM (fused deposition modeling) produces both prototype and production parts from ABS plastic, polycarbonate, and Ultem materials.
  • CNC
    CNC prototypes, parts and master patterns are ideal in applications where the material property or size requirements make other prototyping techniques unsuitable.
  • Cast Urethane
    Cast Urethane (a proprietary advanced casting technology and advanced formula polymers) produce strong pre-production and short-run production components.
  • Composites
    Composites (fiber reinforced plastic) technology produces large, rigid, accurate panels with excellent strength-to-weight ratio and surface finish.
  • Tooling
    Tooling from Solid Concepts provides quick-turn tooling options for Chinese tooling & production, export tooling from China, and domestic tooling, all with domestic project management.
  • Molding
    Molding from Solid Concepts brings you the best of both worlds by providing Chinese pricing and lead times along with Solid Concepts quality and domestic project management.